NEXT GENERATION EU
KEY ENABLING TECHNOLOGIES

BUTTERFLY: flexible and cost-effective low-emission bio-fuels

Politecnico is also involved in supporting the use of renewable fuels of biological and non-biological origin to reduce greenhouse gas emissions in industrial processes where transitioning to fully electrified processes is challenging, such as marine transport and the steel industry. Politecnico is a partner in the Horizon Europe Innovation Action project BUTTERFLY (Biomass Utilised to the Extended Portfolio of Renewable Fuels with Large Yields), which, coordinated by the Netherlands Organisation for Applied Scientific Research (TNO), involves collaboration among industries, utility companies, research centres and SMEs from 6 EU countries.

BUTTERFLY, with funding of €10.5 million, aims to develop a process for the simultaneous production of rDME (a renewable version of the molecule DME, DiMethyl Ether, a possible substitute for diesel) and SNG (Synthetic Natural Gas, which can be used in our existing infrastructure). The research is carried out by studying the conversion of three different biomasses (lignocellulosic biomass from wood residues, industrial waste and organic waste) for applications in the steel industry, off-grid energy supply and heavy transport. 

The flexibility introduced by BUTTERFLY’s process will allow adaptation to the market and the availability of biomass resources, increasing productivity and reducing costs, with carbon recovery efficiency around 97% and biomass conversion efficiency 15% higher than the current best-known methods,

Giampaolo Manzolini, full professor in the Department of Energy and activity coordinator at Politecnico di Milano

The diversification generated by the use of these different types of waste, combined with their valorisation, contributes to the reduction of the costs associated with producing advanced biofuels, the reduction of fossil fuel consumption in sectors requiring a lot of energy and, consequently, the reduction of greenhouse gas emissions.

Our activities in the process are concentrated on integrating different innovative processes developed by partners in order to maximise the yield of the plant and provide optimal management strategies, including through the use of Digital Twins, i.e. virtual replicas of the plant, which enable real-time assessment of the best management options.

Opening of the Permanent Demonstration Laboratory

Italyum and the Politecnico di Milano open the Permanent Demonstration Laboratory (Laboratorio Dimostrativo Permanente – LDP), located at the Itelyum Regeneration plant in Pieve Fissiraga (Lodi).

The objective of the new facility, which will host both researchers from the Politecnico and engineers from Itelyum, is to test the innovative “Acid Gas to Syngas” technology, which, with a view to a circular economy, involves the conversion of hydrogen sulphide and carbon dioxide into syngas, thus successfully adding value to two polluting compounds of poor economic influence, with no additional use of fossil fuels or renewables.

The two substances can in fact be converted into a mixture rich in hydrogen and carbon monoxide (syngas), which acts as the basis for the production of chemicals and advanced biofuels.

The new laboratory will also study Plastbreaking technology, which transforms non-recyclable plastics (plasmix) into hydrogen and lubricants using conventional processes.

Finally, thanks to the use of advanced simulation software, a digital twin of the current plant will be created, enabling the implementation of high performance process simulators for energy efficiency.

The ribbon-cutting ceremony was attended by Marco Codognola, CEO and General Manager of Itelyum, Francesco Gallo, Director of Operations, MariaPia Pedeferri, Director of the ‘Giulio Natta’ Department of Chemistry, Materials and Chemical Engineering at the Politecnico di Milano, Ivano Ciceri, Head of the Research Enhancement Service (TTO) at the Politecnico di Milano, and Prof. Flavio Manenti.

The Permanent Demonstration Laboratory will allow us to study and understand new phenomena and reactions that would otherwise be very challenging to research at normal academic facilities, due to normally requiring huge investments, long set-up schedules and security systems that are not very feasible nowadays.

Prof. Flavio Manenti

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